Industrial IoT, AI and cloud automation for Indian plants+91 8898014344 · support@dpinfotech.net
4 hearly-warning prediction horizon
2-sensorconfirmation before any action
Secondsfrom detection to the right phone
100%of actions in the audit trail
How it responds

Detect, verify, notify, respond

Every incident follows the same four steps, so the team always knows what the system has done and what is waiting for them.

1

Detect

Sensors read continuously. AI compares each reading with a 60-minute rolling baseline and flags anything outside ±3σ.

2

Verify

A second sensor in the zone must agree before automatic action, cutting false alarms from dust, steam or a single faulty head.

3

Notify

The shift in-charge and EHS head get a phone alert with zone, reading and trend, not just a siren.

4

Respond

Stop, cut or alarm through PLC or relay outputs with hard-wired interlocks, per your rules.

Live zone status

Every zone, one glance

Each zone shows its current reading and a state: normal, watch, warning or critical. The strip below follows an incident through the four response steps, and the log records each event with its time.

NormalWatchWarningCritical
SAFETY COMMAND CENTRE12 ZONES · DEMO
EARLY-WARNING PREDICTION · PANEL ROOMLAST 30 MIN → NEXT 4 H
40 °C Warning 55 °C Critical 65 °C Warning in ~2 h 10 min now−30 min+4 h
Recommendation: inspect busbar joint in incomer panel during next breakADVISORY
Early-warning predictions

Act on the trend, not the alarm

The system projects the last 30 minutes forward over a four-hour horizon, with a range band. If a reading is heading for a warning line, you can act within the time you choose, before the alarm.

  • Projection range shows how confident the forecast is
  • Recommendations learn from 7-day patterns and operator feedback
  • Event patterns over the last 7 days reveal repeat trouble spots
  • Sensor history shows every reading outside its normal band
Automatic actions

Stop · Cut · Alarm, per your response rules

You decide what the system may do on its own and what needs an operator. Each rule has a mode, a delay with a cancel countdown, and an optional two-sensor confirmation.

RuleApplies toTriggerActionModeDelay (s)2-sensor
Smoke rising, 2 sensorsPaint shopObscuration > 12%/mStop line · exhaust onAutomatic30Yes
Panel over-temperaturePanel room> 65 °C for 2 minCut feederAsk operator60Yes
Gas above 20% LELTank farm> 20% LELSiren · isolate valveAutomatic10Yes
Heat risingData centreRate of rise > 8 °C/minAlarm onlyNotify only0Yes
Fire pump not readyPump housePressure < setAlert maintenanceNotify only0No

Sample rules. Automatic runs after the delay and can be cancelled during the countdown. Data centre zones never cut power automatically.

What we monitor

Sensors that cover the usual causes of industrial fires

Smoke & heat

Optical smoke, heat and rate-of-rise detection in storage, production and panel rooms.

Gas & vapour

LEL and VOC monitoring at tank farms, unloading bays and solvent areas.

Electrical hot spots

Panel and busbar temperature, overload and leakage current, the most common ignition source.

Safety readiness

Fire pump status, header pressure and fire-water tank levels, so you know the system is ready.

Audit trail

Who acknowledged and resolved each issue, and when, ready for insurers and inspectors.

Independent by design

A monitoring layer on top of certified systems. Alarm, evacuation and suppression keep working on their own.

TimeLocationActionBy
02:14:08Warehouse BSmoke trend flagged · second sensor confirmedSystem
02:14:21Warehouse BAcknowledged on phoneShift in-charge
02:19:40Warehouse BCause found: forklift charger overheating · isolatedMaintenance
02:31:02Warehouse BResolved · zone back to normalEHS head

Sample audit trail.

Know about a fire risk before it becomes a fire

We survey your site, map the zones and propose sensors and response rules that fit your existing fire system.